High speed weighing scale

ABSTRACT

A high speed weighing scale for use in a continuous mail sorting and postage imprinting system which automatically weighs and meters each piece of mail. The system is designed to rapidly handle a large quantity of mixed mail. Mixed mail is continuously and synchronously fed in seriatim along a continuous feed path. Unsealed envelopes have their flaps wetted and sealed. All the envelopes are stopped at a weighing station where they are weighed, and the postage corresponding to their particular weight is computed. The determined postage value is used to continuously reset a postage meter which imprints the required postage upon each envelope as it arrives at a metering station. The metering and weighing functions of the system are synchronized such that the postage meter will imprint the proper postage upon each piece of mail, despite the fact that several envelopes may be simultaneously in transit along the feed path. Overweight pieces of mail are rejected from the feed path prior to their reaching the postage meter station. Metered and overweight pieces of mail are separately stacked.

United States Patent [191 Zucker et al.

[ Jan. 21, 1975 1 HIGH SPEED WEIGHING SCALE [75] Inventors: Fredric E. Zucker, Stamford, Conn;

Anthony Storace, Tarrytown, N.Y.; Paul R. Sette, Hamden, Conn.

[73] Assignee: Pitney Bowes, lnc., Stamford,

Conn.

[22] Filed: June 5, 1974 [21] Appl. No.: 476,655

[52] US. Cl 177/210, 177/229, l77/DlG. 6 [51] Int. Cl. G0lg 3/14, GOlg 3/08 [58] Field of Search 177/210, 229, 253, DlG. 6

[56] References Cited UNITED STATES PATENTS 3,148,742 9/1964 Giulie l77/DlG. 6

Primary ExaminerGeorge H. Miller, Jr. Attorney, Agent, or Firm-William D. Soltow, Jr.; Albert W. Scribner; Robert S. Salzman [57] ABSTRACT A high speed weighing scale for use in a continuous mail sorting and postage imprinting system which automatically weighs and meters each piece of mail. The system is designed to rapidly handle a large quantity of mixed mail. Mixed mail is continuously and synchronously fed in seriatim along a continuous feed path. Unsealed envelopes have their flaps wetted and sealed. All the envelopes are stopped at a weighing station where they are weighed, and the postage corresponding to their particular weight is computed. The determined postage value is used to continuously reset a postage meter which imprints the required postage upon each envelope as it arrives at a metering station. The metering and weighing functions of the system are synchronized such that the postage meter will imprint the proper postage upon each piece of mail, despite the fact that several envelopes may be simultaneously in transit along the feed path. Overweight pieces of mail are rejected from the feed path prior to their reaching the postage meter station. Metered and overweight pieces of mail are separately stackedv 8 Claims, 30 Drawing Figures PATENIED JMIZ 1 i975 SHEET UJUF 19 PATENTEDJANZ I I975 SHEU Bk 0F 19 NMVE doaanm wi 2.

FBI I34 PATENTEU 3.861.480

sum as or 19 PMENTEI] JANZI I975 SHEU 08 HF 19 CwAwmv PAIENTEU JAN 1975 SHEET 08 [1F 19 PATENTED JAN? I975 3.861 A80 SHEEI IBM 19 ACTUATOR ETTINGS STEPPER MOTORS SOLENOIDS DOLLARS (0-l) TENS (0-9) cemsm-e) 3 302 305$5 4 I V. II ll !lll !lllllll PAIENIEB JANZI I975 sum 1n or 19 XUOJU dwoawkm mam PATENIEB JAN 2 1 I975 SHEEI 170! 19 PATENIEU JAN 21 I975 SHEU IBM 19 

1. A high speed weighing scale for weighing pieces of mail being fed edgewise along a mail handling path running through A mail handling system, said high speed weighing scale comprising: a weighing tray physically constructed to receive and support a piece of mail upon an edge thereof, said tray being movably supportable for movement through a weighing range, said tray comprising a horizontally disposed base section and at least one wall member extending from said base section, an edge of a piece of mail to be weighed being received and supported upon said base section, and said wall member lending additional support to the piece of mail for maintaining said piece of mail upon said edge; supporting means supporting said weighing tray for movement through a weighing range, said supporting means comprises a pair of leaf-spring members interconnected between said weighing tray and a base support; and measuring means operatively associated with the weighing tray for measuring the degree to which the weighing tray moves through said weighing range when supporting a piece of mail, whereby a weight determination may be made for said piece of mail, said measuring means comprises a stationary light source disposed adjacent said tray, means defining a light path originating from said light source and including a light window, shutter means carried by said tray and operable in response to the movement of said tray to limit the amount of light passing through said light window, whereby the amount of light passing through said window is a measure of the weight of a piece of mail which has caused the tray to move.
 2. The high speed weighing scale of claim 1, further comprising photodetection means disposed along said light path for detecting the amount of light passing through said light window.
 3. The high speed weighing scale of claim 2, wherein said photodetection means comprises a bank of photodetectors arranged substantially in a line.
 4. The high speed weighing scale of claim 3, further comprising orientation means for changing the orientation of the line of photodetectors with respect to said light path, whereby variations in spring rate of said leaf springs can be compensated for by changing an operative light receiving distance between said photodetectors.
 5. The high speed weighing scale of claim 3, further comprising adjustment means operatively connected to said tray for automatically adjusting the tray to a zero home position.
 6. The high speed weighing scale of claim 5, wherein the adjustment means comprises a coil spring connected to said weighing tray, a lead screw connected to said coil spring, a motor connected to said lead screw for turning said lead screw and thereby exerting a spring force upon said tray by varying the length of said coil spring, said motor operatively connected and responsive to a first one of said photodetectors which determines a deviation in the zero home position for said tray, said spring force exerted upon the tray acting to adjust the position of said weighing tray back to a true zero home position.
 7. The high speed weighing scale of claim 6, wherein said coil spring has a spring rate which is a fraction of the combined spring rate of the leaf springs.
 8. The high speed weighing scale of claim 7, wherein the spring rate of said coil spring is one/twentieth of the combined spring rate of said lead springs. 